Prove the labor savings before you move a single case

Simulation-proven slotting for grocery and parcel distribution centers. We model your DC from your own data, re-slot with engineered logic, and prove the labor impact with a discrete-event simulation—before anything physically moves.

Labor Savings
~5%
Pick rate
+4-6%
Payback
Weeks
digital-twin · optimized run
3D wireframe digital twin of a distribution center with velocity heat-map colored pick slots and glowing amber flow lines tracing aisle paths
The problem

Distribution centers bleed labor to poor slotting

Labor is the number-one controllable cost in a DC. When SKUs sit in the wrong locations, every pick pays the tax in travel, congestion, fatigue, and replenishment.

Excess travel

Misaligning SKU demand with its location forces pickers to walk miles of avoidable distance every shift.

Aisle congestion

Poorly balanced pick density creates bottlenecks where pickers queue, collide, and wait instead of picking.

Non-ergonomic picks

Heavy and high-volume items placed outside the golden zone drive fatigue, slower rates, and injury risk.

Replenishment churn

Undersized or mislocated forward pick faces trigger constant replenishment trips that compound labor cost.

How it works

From your data to a proven move list, in four steps

Engineering rigor delivered as software. Every recommendation is modeled, simulated, and validated before a single case moves.

  1. 01

    Ingest your data and CAD

    We model your DC from your own WMS extracts, CAD drawings, and engineered labor standards. Batch extract only—no live connection required.

  2. 02

    Optimize with engineered logic

    Velocity/ABC slotting, golden-zone ergonomics, heavy-on-bottom, and one-way flow re-slot the pick area with industrial-engineering rigor.

  3. 03

    Simulate current vs. optimized

    A discrete-event engine models travel, congestion, ergonomics, replenishment, and receiving in real time units to prove the labor impact.

  4. 04

    Deliver the executable move list

    Current location to future location for every SKU, plus before/after KPIs. Read-only—your team executes it in your own systems.

Read-only, always. The platform never writes to, modifies, or operates your WMS. We deliver the recommendations and the move list; your team executes—eliminating operational risk and simplifying security review.

The digital twin

Interactive 2D and 3D models of your pick area

Explore your DC as it is and as it could be—velocity-colored slotting, animated pickers, and congestion visibility, all driven by the simulation engine.

interactive-twin · 3DFullscreen
Preview of the interactive warehouse digital twin showing velocity-colored slotting and picker flow
  • Velocity-colored slotting

    See every pick face shaded by velocity and ABC class—fast movers in the golden zone, slow movers out of the way.

  • Congestion visibility

    Watch animated case pickers trace one-way flow and expose the aisles where traffic stacks up before it costs you.

  • 2D and 3D models

    An interactive 2D digital twin for planning and a 3D CAD simulation for stakeholder buy-in—same underlying engine.

AI insights

The engineering does the optimization. AI explains it.

A grounded AI turns each run's computed results into plain-language, prioritized actions—and answers your questions about the data. It reads the numbers the simulation produced; it never invents them.

  • Narrates every run. Prioritized moves, expected labor impact, and the reasoning behind each recommendation.

  • Grounded, not generative guesswork. Answers are anchored to your simulation output—no fabricated figures.

ai-insights · run #2471

Prioritized action

Move 42 A-class SKUs into golden-zone slots in aisles 3–6. Modeled effect: -4.1% travel, +3.8% UPH.

You asked

“Where does congestion concentrate after re-slot?”

Grounded answer

Peak density shifts to the cross-aisle at bay 12 during the 10:00 wave—still 18% below the current bottleneck.

Results / ROI

Honest, modeled numbers—validated per site.

These are engineering estimates from real discrete-event simulation, not spreadsheet guesswork. We prove them on your data before you commit to anything physical.

Total labor reduction
~5%

On a realistic full-DC model—pick, replenishment, and receiving sized jointly.

Pick-rate (UPH) improvement
+4-6%

With one fewer picker on the benchmark simulation.

Typical savings per DC / year
$80K–$250K

Varies with DC size; payback measured in weeks.

Results are good-faith engineering estimates and are validated per site. Actual outcomes vary with DC size, SKU profile, labor standards, and operating conditions. Figures are modeled estimates, not guarantees.

Engagement model

Choose the depth that fits your network

From a single-site to a network-wide rollout. Every layout is grounded in the same engineered methodology.

Most complete

Platform subscription

Annual, all-inclusive network license.

  • Unlimited optimization runs
  • 2D digital twin + 3D CAD simulation
  • Full KPI suite + traffic/bottleneck analysis
  • AI Insights + read-only WMS integration
  • CAD ingestion

Network pricing scales with site count.

Premium 3D twin

Interactive 3D digital-twin builds.

  • Photoreal 3D CAD environment
  • Animated picker + flow visualization
  • Stakeholder-ready walkthroughs
  • Delivered as an add-on engagement

Add-on to the platform.

Integrator

A live digital twin, structured as a capital project.

  • Computer vision + telematics feed
  • Continuously updated live twin
  • Delivered with partners
  • Client-funded capital project

Scoped with partners.

Start with a fixed-fee, single-site Pilot.

We model one DC, deliver the move list and the simulated savings, and you validate the results after the physical re-slot. The Pilot de-risks the platform decision before you commit to a network license.

Scope a pilot
Why Warehaus Automedon

Engineering rigor, not startup hype.

We built this for numbers people. Every claim is modeled, every recommendation is defensible, and every integration respects your systems.

A real discrete-event simulation

Travel, congestion, ergonomics, replenishment, and receiving modeled in real time units—not spreadsheet averages.

Engineering optimizes, AI explains

Grounded AI turns computed results into prioritized, plain-language actions. It never invents numbers.

Read-only and WMS-agnostic

Works via batch extract with any WMS—legacy or modern. No writes, no operational risk.

Microsoft / Azure-friendly

Entra SSO and an Azure hosting path for enterprise IT comfort and a smoother security review.

Built by credentialed practitioners

APICS/ASCM CPIM and Lean Six Sigma Black Belt, with hands-on warehouse operations and layout experience. We understand the building, not just the database.

About

Named for the charioteer of Achilles

Automedon was Achilles' charioteer—the trusted hands that kept the best equipment in the war moving. Warehaus Automedon drives your warehouse the same way: engineered control of every pick face, proven before a single case moves.

We're credentialed industrial-engineering practitioners, not a generic software shop. We've stood on the floor, walked the pick paths, and redrawn the layouts. That operating depth is built into every recommendation the platform makes.

Credentials

APICS / ASCM CPIM and Lean Six Sigma Black Belt, with hands-on warehouse operations and layout experience.

Chattanooga, TN

HQ

US & Canada

Service area

Book a call

See your DC modeled before you commit

Tell us about your operation and we'll walk you through a discovery call: what the simulation proves, what a pilot looks like, and the modeled savings for a DC like yours.

Book a call directly

Read-only · WMS-agnostic · Entra SSO ready

By submitting, you agree to be contacted about Warehaus Automedon. We never write to your systems.